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How To Produce Leafless Hair Dryer motor Stator Fast Drying Powerful Digital Air Blower

Name: How To Produce Leafless Hair Dryer motor Stator Fast Drying Powerful Digital Air Blower
Brand: WIND AUTOMATION
Price: 1 USD

How To Produce Leafless Hair Dryer motor Stator Fast Drying Powerful Digital Air Blower

Categories	Stator Winding Machine
Brand Name:	WIND AUTOMATION
Model Number:	WIND-NR148-1
Certification:	CE
Place of Origin:	China
MOQ:	1 PC
Price:	Negotiable
Payment Terms:	T/T
Delivery Time:	30 working days
Condition:	New
Axis:	4 axis
Working station:	One station/ Double station
Winding Speed:	Max. 400RPM according Wire Gauge,Stator Size
Automatic Type:	Fully Automatic
Machine Color Motor Winding:	White or Per Customer Requirement
Motor Winding:	Teeth winding for coated stator stack or plastic caps
After sales:	Engineers available to service machinery overseas

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Shanghai Wind Automation Equipment Co.,Ltd

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How To Produce Leafless Hair Dryer motor Stator Fast Drying Powerful Digital Air Blower

How To Produce Leafless Hair Dryer motor Stator Fast Drying Powerful Digital Air Blower WIND-BLDC

Stator Teeth Winding Machine Application:

Make coils on teeth for inslot stator such as 36 slots stator,

Stator Winding Machine Parameter:

Model	WIND-BLDC-2,4
Winding Stack	Inslot stator
Station	Single station
Wire diameter	0.1-1.2mm( according to stator slot filling rate and slot width)
Stator Size	Outer diameter: Max 230mm (9.055'') Inside diameter:Min.10mm (0.394'') Stack weight:Max 10KG (lbs) Stack length:Max 100mm (3.94‘’)
Program setting	The maximum step is 200 steps. The system program stores 10 sets, which is larger than the storage can be uploaded by the computer and downloaded with unlimited storage.
Winding speed	Max.400rpm(according to wire size,stack length and stator size)
Axis	4 axis
Total Power	8KW
Input	AC380V ±10%3 phase 50/60Hz
Air source	0.4~0.7Mpa
Machine size	About 1000(W)×800(D)×1800(H)mm

Question and Answer:

1. What is the winding cycle time of below brushless motors?

The stator has 230 mm outer diameter.

The inner diameter is 167.2 mm.

The length of the stator is from 10 mm to 100 mm, but now we have orders for 10 mm length stack.

There are 40 turns per each teeth with 4 wires 0.4 mm diameter in parallel.

Cycle time: For winding each stator mentioned above it cost 10 minutes per piece

2. Do we need to use electrostatic coating of the slots in order to use your machine?

The machine is desiged per your biggest stator length, for such a big stator, it must be very heavy

at least 5KGS,So during winding, we need to add a reducer to let the winding smooth and not influenced,

There are 40 turns per each teeth with 4 wires 0.4 mm diameter in parallel.

Your wires and turns is too much for the slots area,

The up layer wire will press the down layer wire,

Up layer wire will fell down,

Wind Automation Suggestion:

1. We suggest insulation cap and we can design the cap

If the winding demonstration shows that insulation cap is necessary

You may refer to the 36slots electrostatic coating stator winding machine video,

It is the same winding way as yours but it have much little turns (less than 30turns)

2. If you don't want to invest the tools to make the plastic caps and

The material should resist to 155 Celsius degrees

Can you use 0.7mm to 0.8mm single wire instead of

using 2 wires with 0.56 mm diameter or 4 wires with 0.4 mm diameter

Below samples and drawing are needed for machine manufacturing and commissioning:

1. CAD drawing of stator lamination for checking slot filling rate

2. Winding diagram

3. Copper wire 1 roll enough for winding 2pcs stators

4. Does the stator have positioning slotting place

Main Parts

No.	Name	Brand	Remark
1	PLC	YASKAWA
2	Servo Motor	YASKAWA
3	Touch screen	Weinview
4	Sensor	OMRON
5	Electric units	Schneider
6	Pneumatic units	Xinchen
7	Ball bearing	NSK
8	Screw guide	HIWIN
9	Timing belt	Gates
10	Power supply	Mean Well
11	Tensioner	ETA-1000/L-R
12	Reducer	Nidec-SHIMPO	Heave stator need motor reducer

Please click below picture to view video stator winding machine

How To Produce Leafless Hair Dryer motor Stator Fast Drying Powerful Digital Air Blower

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