In the complex landscape of modern industrial production,
efficient, precise, and intelligent production equipment is the key
for enterprises to enhance their competitiveness. The double-speed
chain production line, as a star product in the field of industrial
automation, is injecting strong impetus into the production of
various industries with its excellent performance.
1. Working Principle: Driven by Innovation for Efficient Operation
The core of the double-speed chain production line lies in its
unique double-speed chain design. Through the ingenious cooperation
between the chain and the workbench, the compound movement of the
rollers and the chain is utilized to achieve the accelerated
transmission of the workbench (carrying workpieces). The chain is
driven by a driving device (motor + reducer) and moves cyclically
along the guide rail at a fixed speed. The diameter of the rollers
on the workbench is much larger than that of the chain rollers.
When the rollers roll, they push the rollers to rotate, and by
superimposing the speed of the chain movement, the actual speed of
the workbench reaches 2 - 3 times the speed of the chain, realizing
the rapid conveying of materials. At the same time, the workbench
can be blocked by stoppers or cylinders, and released after
assembly, inspection, and other operations are completed, ensuring
precise control of the production process.
2. Product Features: Outstanding Performance Leading to New Heights
in Production
High-Efficiency Conveying: It has an extremely high conveying speed. Compared with
traditional conveyor lines, it can significantly shorten the
production cycle and meet the requirements of large-scale and
high-efficiency production. For example, in the assembly of
electronic and electrical products, it can quickly transport
components to each workstation, improving the overall assembly
efficiency.
High Load-Bearing Capacity: Adopting high-quality materials and a sturdy structural design,
it can bear workpieces of relatively large weight. Whether it is
lightweight electronic components or heavy mechanical parts, it can
ensure stable conveying and the continuity of the production
process.
Precision and Stability: The conveying speed is precise and stable, ensuring accurate
synchronous conveying, effectively reducing the risk of deviation
and damage to products during the conveying process. It is
especially suitable for production processes with extremely high
precision requirements, such as the manufacturing of precision
instruments.
3. Technical Specifications: Customized Services to Meet Diverse
Needs
Line Width: 250 - 900 mm, which can be precisely customized according to the
actual needs of customers to adapt to the production of products of
different sizes.
Line Height: Generally 750 mm, and can be flexibly selected within the range
of 500 - 1000 mm to meet ergonomic and workshop layout
requirements.
Line Length: The maximum length of a single-segment drive can reach 30 - 40
meters. The specific length can be determined according to the
customer's production site and process requirements, facilitating
large-scale production layout.
Conveying Speed: 2 - 20 meters per minute, which can be precisely adjusted
according to production process requirements to ensure precise
control of the production rhythm.
4. Application Fields: Wide Coverage to Boost the Development of
Various Industries
Electronics and Electrical Appliances Industry: Suitable for the assembly and production of electronic products
such as mobile phones, computers, televisions, and air
conditioners. It can quickly transport components, improve
production efficiency, and ensure product quality.
Automotive Manufacturing Industry: It plays an important role in the transportation, assembly, and
vehicle inspection of automotive components. It can bear heavier
automotive components and adapt to the high-precision and high-beat
requirements of automotive production.
Mechanical Manufacturing Industry: Used for the processing, assembly, and inspection of components
of various mechanical equipment. Its stable conveying performance
ensures the accuracy and efficiency of the mechanical manufacturing
process.
Efficient and practical production partner - dual-speed chain production line
