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Auto High Speed Rotary Tablet Press Equipment Production low noise

Categories High Speed Rotary Tablet Press
Brand Name: Canaan Kaixinlong
Model Number: GZPK-45/55/75
Place of Origin: Wenzhou China
MOQ: 1
Price: GZPK-45/103000$ GZPK-55/106000$ GZPK-55/109000$
Model: GZPK-45/GZPK-55/GZPK-75
Capacity (Tablets/h): 40500/495000/675000
No.of station: 45/55/75
Max.tablet diameter(mm): 25/16/13
Rotation speed (r/min): 75/75/75
Main.tablet diameter(KN): 100/100/100
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    • Product Details
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    Auto High Speed Rotary Tablet Press Equipment Production low noise

    Product overview:

    Automatic High Speed Rotary Tablet Press Machine Tablet Production Equipment High Speed Rotary Tablet Press

    Model GZPK-45/55/75 Double Discharge High Speed Rotary Tablet Press is a product of British Manistee Company. After continuous technological innovation and improvement, it concentrates on the technical characteristics of the domestic automatic high speed rotary tablet press, featuring higher degree of automation, better operability, faster production speed, stronger stability performance and lower working noise. Its technology is located in the domestic leading level.

    Technical parameters:

    Capacity (Tablets/h)405000495000675000
    No.of station455575
    Max.tablet diameter(mm)251613
    Rotation speed (r/min)757575
    Main.tablet diameter(KN)100100100
    Main.filling depth(mm)202020
    Length of punch(mm)133.6133.6133.6
    Total power(Kw)7.5(frequency conversion11)
    Overall weight(Kg)4580
    Overall diemensions(mm)1520X1260X1850

    The machine may make technical improvements without prior notice, and the attached picture shows the options that may be offered.

    Work flow:

    Stepped dosing system:

    This equipment [stepped triple impeller feeder
    The design of large area overfilling, lengthening dosing section and high-precision forced-feeding system make the difference control of slice weight more accurate;
    The double step design buffered the impact force of the material falling, effectively used the feeding area, avoided the parallel feeding blind area, no feeding dead Angle;


    Peer [parallel type doser]

    The parallel feeder has a feeding blind area, which is prone to insufficient filling and large difference in weight, and some materials will caking in the feeder.
    Inclined barrels, material flow is not ideal, low adaptability.

    Stable drive train:

    The equipment adopts [three-stage transmission]
    1.The three-stage transmission system (pulley combination, turbine pair, gear pair), the main shaft does not rotate and the frame is firmly connected, and the main motor power directly drives the impact and rotation;
    2.The punch plate rotates around the fixed spindle, making the punch plate surface runout and warp runout tend to zero, which greatly improves the rotating smoothness.
    3.The amount of running powder is small, saving the waste caused by running powder;


    Peer-to-peer use of [secondary drive]
    The spindle is fixed to the punching disk and the spindle (punching disk) is driven by the main motor via a toothed belt pulley and worm gear. The end runout and radial runout of the punch disk are large and the operation is not smooth, especially at high speeds.

    Hydraulic system:
    Main pressure, prepressure twice forming, large pressure wheel, five-column frame structure, so that the machine has a long pressure time, stable work and load-bearing load without deformation ability. Ensure piece weight accuracy and hardness while maintaining smooth operation and low noise.

    Stable hydraulic system

    The hydraulic pump station and accumulator form a static pressure preservation system, which realizes the elastic support and overload protection of the pre-pressing wheel and the main pressing wheel, and ensures the smoothness and low noise of the pressing process.

    Automation of the system:

    Core component:

    [High Precision Bearings]

    【High-precision guide rails and press wheels】

    Adopting high-precision bearings, smooth transmission, long life and low noise.
    Adopting high-precision guide rails and press wheels; wear-resistant, with good consistency and interchangeability.

    Core Components:

    【 High precision punching plate combination 】
    The processing technology of punching die holes of other manufacturers is normally cut by boring machine, because this processing method leads to the poor finish of the middle plate hole, and the later stage and the middle die can only be interference fit, resulting in the difficulty of entering and exiting the hole of the middle die.
    The company's middle die holes in the boring machine cutting, and then each hole grinding, at the same time with the coordinate detection equipment for hole detection, to ensure the finish and accuracy of the hole. The processing cost is much higher. The punch plate is the most core workpiece of the tablet press, and its accuracy can fully represent the overall accuracy of the high-speed tablet press.

    【 Free hand change 】

    Remove and assemble the mold by hand without borrowing any tools. The design and development ensure that the medium die hole of the plate of the high speed tablet press will not be deformed for a long time.
    Other manufacturers because of borrowing tools to knock on the mold to complete the assembly and disassembly, but borrowing tools to knock on the mold is easy to extrude metal chips, and labor intensity, low production efficiency, waste a lot of time, while years of knocking on the mold, so that the hole becomes elliptical, precision loss, up and down punch with the mold precision problems.

    The machine [Convex-concave center mold locking structure]

    Comparable [Tapered center mold locking structure ]

    The contact surface of the top wire of the center punch plate is convex-concave, and the convex-concave surface of the top wire and the ring groove of the center die make a horizontal fit to tighten (face-to-face contact), which ensures that the center die won't be taken out of the tableting machine for a long period of time, which is extremely high in safety and lowest in risk.
    The contact surface of the top wire of the center die of other manufacturers in the same industry adopts the conical surface (point contact), and the top wire adopts the way of side top with the center die, and this kind of side slanting top in the working process of the tablet press because of the sticking punch or astringent punch and so on, there is the center die in the position of the tablets by the downward punching out of the holes of the center die, and then the tablets will be out of the stopper bar, the forcing of the feeder, and other devices all hit the broken, crash the car and such serious accidents, which will cause a long time to stop the production of the user, waiting for the spare part to repair the serious losses.

    Dual Slice Systems:

    [Double-layer film system]
    Under the pressure of the main press wheel, the hardness of the tablets increases with the increase of the compression stagnation time, which can significantly improve the hardness and get better quality of the tablets, with the function of pressing double-layer tablets, and can also press ring-shaped tablets and shaped tablets.
    [Double-layer film system]
    Capable of checking the weight of the first layer of tablets online. When the first layer of tablets is weighed, a cylinder-type pressurizing structure is used to quickly pressurize the first layer of tablets. Then the first layer of tablets is discharged by the first compression station under the punch lifting mechanism, and the weight of the first layer of tablets is detected in time.
    [Double Layer Chip Material Recycling System]
    The double layer sheet press has a material recycling feature. Excess material from the first layer is removed from the mold cavity and sent to the left collector. The remaining material from the second layer is sent to the right collector (no material circulation between the two layers). This completes the function of recycling the double-layer material without mixing.

    Electrical system:

    [Reliable electrical system]
    Each functional parameter is automatically controlled by the programmable controller, the main electronic control components adopt imported brands, international wiring, easy to repair and maintenance, advanced control principle, reliable imported devices, to ensure the precise realization of the program control and chain protection function.

    Quality Auto High Speed Rotary Tablet Press Equipment Production low noise for sale
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