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Fabric Welding 3D Disposable Mask Making Machine

Categories Disposable Mask Making Machine
Brand Name: Sunye
Model Number: ZPFM95
Certification: CE
Place of Origin: China
MOQ: 1
Price: 110000-120000$
Payment Terms: T/T, L/C
Delivery Time: 10-15 working days
Packaging Details: Wooden box
Qualification rate: 98-99%
Automatic Grade: Fully Automatic
Outer diameter of welding wheel: 83
Function: Emergency stop
Safety: Alarm Function
Structural features: Easy Adjustment
Air supply: 0.6Mpa-0.8Mpa
pressure: 6 kg/c m2
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    • Product Details
    • Company Profile

    Fabric Welding 3D Disposable Mask Making Machine

    Fabric Welding Fully Automatic Disposable Mask Machine

    Control System

    a. PLC with full color touch screen

    b. Individual photoelectric sensor for each station

    c. Servo control for processing motion


    Nonwoven  
    1. Outer layerW 19.5 CMSS non-woven fabric dark (green, blue, black)
    2. MiddleW 17.5 CMWhite solvent sprayed non-woven fabric
    3. Inner layerW 17.5 CMSS non-woven fabric light or white
    4. Nose clipL 10CMPlease purchase according to the circle (plastic or iron, it is recommended to use plastic with iron wire,
    5. Ear lineSingle L 15CMForce 10N press circle Procurement

    Parameters
    TypeZPFM95
    Size(9M*1.4M*2M)(L*B*H)
    Production Capacity30~45 Pcs/min
    Failure rate10 min≤8h
    Power380V±10% 50Hz
    Air supply0.6Mpa-0.8Mpa
    Qualification rate98-99%
    Ultrasonic Frequency20KHz
    Product Size Error±1mm
    Core ComponentsPLC, Motor
    Equipment utilization rate≥98%
    Weight1300Kg
    Working conditions
    Ambient temperature5 ℃ ~ 35 ℃
    Altitude< 2000m
    Relative humidity< 85% (no condensation)
    Installation siteindoor flat ground
    Air source0.45mpa-0.65mpa

    Common faults and Solutions

    ItemParts AssyProblem and faultSolutions
    1Fabric unwinding deviceThe discharge shaft makes a buzzing sound and keeps turning

    Check whether the displacement sensor steel sheet behind the swing bar is loose, lift the front swing bar, adjust the steel sheet to the sensor sensing position and lock the screw; check whether the cloth is loose and whether the motor is idling,

    move the cloth position to the position in the butt welding wheel, and lock
    the shaft head.

    2Fabric unwinding deviceToo much or too little cloth tensionThe tension of the cloth is equal to the weight of the swing bar. Move the tension spring on the counterweight bar to a distance, so that the tension of the tension spring becomes larger and the gravity of the swing bar becomes smaller, so the tension is smaller. The relative position tension can be adjusted by adjusting the angle of the sensing metal sheet of the
    displacement sensor.
    3Fabric
    unwinding device
    Adjustment of cloth positionFirst adjust the position of the positioning horn with the welding wheel as the center, and then adjust the cloth on the discharge shaft with the positioning horn as the center. The cloth should
    be smooth through the positioning horn.
    4Nose Wire Installation deviceLength adjustment of nose lineLoosen the screw on the fixed block of the feeding cylinder to move for a certain distance, then loosen the fastening nut at the end of the feeding cylinder, turn the adjusting nut to adjust. The adjusted distance should be the same as the moving distance of the fixed clamp of the feeding cylinder. The adjusted distance is the extended distance of the nose line;
    After the distance adjustment, the fixed screw under the nose line cutter should be loosened to move the nose line cutter so that the center of the cut nose line is in the center of the rotating finger clamp; if the center of the nose line is not in the middle of the rotating finger clamp, the fused nose line will shift on both
    sides in turn.
    5Nose Wire Installation deviceCan't cut off the nose lineThe main problem with rhinotomy is
    1. Is the air pressure sufficient,
    2. Whether the cutting edge is damaged
    3. Whether the installation position of cutter is correct.
    6Nose Wire Installation deviceSpecification of replacement nose lineTo change the specification of the nose line, it is necessary to change the fixing clip, feeding clip and finger clip, so that the
    width of the clip is the same as that of the nose line.
    7Nose Wire Installation deviceRotary clamp position adjustmentAdjust the rotation angle of the rotating clamp. First, turn the rotating clamp to the nose line position, and then release the upper sensing disc to align the gap position of the disc with the
    sensor and fix it.
    8Fusing devicePosition adjustment of welding wheel relative to nose lineFirst adjust the position of the adjusting wheel to the center, and then check whether the position of the cloth fusion and the nose line is correct. If the position difference is too much, it is necessary to lift the welding wheel to make the gear on the welding wheel separate from the height of the main driving wheel gear below. Turn the welding wheel to check the welding position; if the position is still a little poor, turn the handwheel
    of the regulating wheel to adjust to the exact position.
    9Fusing deviceInsufficient fusing fastnessAdjust the two limit screws to the same height so that the welding wheel is completely pressed on the ultrasonic mold. During the ultrasonic pressing process, it cannot be pressed to the bottom at one time. Try to press slowly to avoid damage to the ultrasonic mold and the fusing wheel;
    Check whether the ultrasonic wave is normal.
    10Fusing devicePosition adjustment of cutter wheel relative to welding wheel1. The cutting position and welding position are not right before and after. If there is too much difference between the positions, it is necessary to lift the cutter wheel to make the gear on the cutter wheel separate from the height of the main driving gear below. Turn the cutter wheel to check the cutting position; if the position is a little bit worse, turn the handwheel of the adjusting wheel to adjust to the exact position; if the cutting position is not right, loosen the fixed screw under the cutter wheel group, and move the position of the whole cutter wheel group.
    2. When the cutter wheel is depressed, observe the pressure sensor gauge connected with the cutter wheel. The number of each row of the pressure gauge represents the pressure of the left and right ends of the cutter wheel. After being depressed,
    the pressure at both ends should be adjusted to a similar value.
    11Fusing deviceCutter cannot be cut offCheck whether the cloth moves to the cutter limit position;
    Check whether the pressure of the cutter is enough.
    12Ear loop feedingLength adjustment of ear loop1. Loosen the screw of the rotating disk, move the protective disk at both ends of the rotating disk, and loosen the screw of the return clamp on the protective disk to move the same
    distance.
    2. The moving distance of the two protection plates shall be the
    same, and the moving distance of the return clip shall be the same as that of the protection plate to avoid collision
    13Ear loop feedingAdjustment of the fastness of the ear belt line1. For the first adjustment, the height of the ultrasonic mold shall be adjusted to the same as that of the electric board.
    2. Loosen the screw
    3, and then adjust the screw
    4 to adjust the whole ultrasonic part up and down. For the left and right adjustment, loosen the screw
    5. After the left and right movement, lock the screw 6. After the ultrasonic mold is adjusted to the correct position, adjust the height of the ear belt spot welding head down, and loosen the nut
    7. Turn the adjusting nut
    8 of the cylinder to adjust the pressing height of the welding head, loosen the screw
    9, move the position and fix the left and right positions of the welding head.
    Both ends of ultrasonic mold must be parallel
    14Ear loop feedingRotation disc angle adjustmentThe angle adjustment of the rotating disk is mainly the induction disk. First, put the angle position of the rotating disk to the position where the ear belt line is just fused to the reference melting point on the cloth. Loosen the screw and turn the induction disk to adjust so that the gap position is aligned
    with the sensor, subject to the light of the sensor.
    15Ear loop feedingAdjustment of opening clamp
    and closing clamp
    The birdie clamp is mainly used to adjust the connecting shaft of the cylinder, loosen the nut, rotate the connecting shaft up
    and down to adjust and fix the nut.
    16Ear loop feedingBird clip and its faultThe birdie clamp is mainly used to adjust the connecting shaft of the cylinder, loosen the nut, rotate the connecting shaft up and down to adjust and fix the nut.
    The most frequent failure is the bird clip wear, steel ball wear, spring steel plate fatigue, which leads to bird clip not close or no elasticity;
    In this case, the bird clamp and steel ball need to be replaced,
    and the spring steel sheet can be installed reversely. If it is seriously damaged, it needs to be replaced.
    17Ear loop feedingAdjustment of scissors position1. Loosen the screws to move the scissors and fix them.
    2. After the scissors are moved, it is necessary to ensure that they do not collide with the rotating plate and the spot welding head of the ear belt, and that the cutting position of the scissors
    is the first 10 mm of the scissors mouth. If there are too many, it will lead to problems such as uneven cutting of the ear belt,
    incorrect position of the welding mask, continuous cutting, etc.
    18Ear loop feedingAdjustment of spot welding positionThe front and rear position adjustment can be realized by adjusting the rotating plate under the ear belt spot welding part. The left and right position adjustment needs to loosen the upper fixing screws 8 of the spot welding part and adjust the spot welding mechanism left and right until the proper position is reached, and then tighten the screws;
    If it is necessary to adjust the spot welding distance of the ear belt, the ear belt welding head shall be remade according to the
    required distance
    19Ear loop feedingSpecification replacement and adjustmentThe position of scissors shall be readjusted when replacing scissors. When replacing the rotating disc, the length of the ear belt needs to be adjusted. When repairing or replacing the cutter wheel and welding wheel, pay attention to whether the cutter position and welding position are misplaced. Always use the same specification when replacing parts to avoid accidents or
    damage to the machine.
    20Mask folding deviceTriangle installation position adjustment1. First loosen the screw under the triangle plate, and center the left and right positions of the triangle plate with the pulling wheel; then loosen the triangle plate screw, adjust the angle, and make the height of the triangle plate the same as that of the ultrasonic welding and the cutting position of the forming cutter
    2. If the position cannot be adjusted correctly, the ultrasonic
    welding position and the forming cutter cannot be adjusted
    21Mask folding deviceCenter adjustment of clothIf the cloth is not symmetrical after the triangle plate is folded in half, the adjusting hand wheel can be turned to make the left and right height of the pressing roller unequal to adjust the left and
    right offset of the cloth to the symmetrical position.
    22Finished
    welding device
    Incorrect forming position of maskTurn on the manual operation on the touch screen, press the left
    or right movement to adjust according to the actual offset distance until the molding position is correct
    23Finished welding deviceWeak fusion1. First, check whether the ultrasonic wave is generated. In the case of normal wave generation, properly adjust the spacing between the two molds
    2. Pay attention that the spacing should not be too small to
    avoid damaging the mold
    24Finished cutting deviceCutter position
    and fusion position are misplaced
    When the offset is small, turn the adjusting hand wheel properly to align the cutter position with the welding position. When the offset is large, loosen the hand wheel on the edge of the formed cutter wheel, turn the cutter wheel to adjust to a proper position, and then tighten the hand wheel. Finally, adjust the sensing disk
    back to the original position.
    25Finished cutting deviceFunction and
    adjustment of cutter induction disk
    The cutter induction disc controls the material pulling and transportation stop, and controls the origin of the cutter wheel. Coordinate nose line welding and ear band welding. It can be used to adjust the position of nose line by adjusting the sensing
    disc
    26DischargingThe product can not be discharged in time and is stuck in the cutter wheel position1. First, check whether the discharge part is blocked by foreign matters, and then check whether the tightness of the discharge belt is appropriate and properly adjusted. Clear the blocked products at the cutter wheel before starting again
    2. Do not take it out directly by hand. Be careful not to hurt
    your hand with the knife wheel

    FAQ


    Q1: What is the guarantee of the machine?
    A1: The guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;


    Q2: What package do you use for the machine?
    A2: Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.


    Q3: Do you have instruction manual to guide us if i buy the machine?
    A3: Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.




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