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High Speed Horizontal 2 Phase Separation Centrifuge Protein / Soybean Separation

Categories 2 Phase Separation Centrifuge
Brand Name: ZK SEPARATION
Model Number: LW
Place of Origin: CHENGDU,CHINA
MOQ: 1Unit
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 30 UNITS/MONTH
Delivery Time: 1 TO 3MONTHS
Packaging Details: IRON SUPPORT FRAME
Materials: AISI321, AISI316, AISI316L SAF2205
Motor voltage: 380/460V
Motor Frequneny: 50/60Hz
Color: blue or green
Application 1: Protein Separation
Application 2: Soybeam Sepration
Advantage: VFD Drive with PLC control
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    High Speed Horizontal 2 Phase Separation Centrifuge Protein / Soybean Separation


    High Speed Horizontal PLC Control Protein Soy Production 2 Phase Searation Centrifuge



    Plant protein is extracted from soybeans, peas, and the like via a common acid-salt extraction process. In addition to its nutritional value, plant protein has many important functional properties. In the process of producing protein powder, to increase the output and the extraction rate as much as possible, an increasing number of centrifuges are used in the production line. [ZK Separation] high-speed centrifuge (separation factor ≥ 3500G) in the production process plays an irreplaceable important role.


    II. Technical characteristics of high-efficiency protein centrifuge


    ★ High rigidity screw rotor


    Centrifuge is a typical double-rotor differential high-speed rotating device. Its separation factor in the protein industry is up to 3500G, which is the feature of a high-speed centrifuge. The rigidity of the rotor and the control of the unbalance amount are important factors for the stability of operation. [ZK Separation] centrifuge is designed in strict accordance with JB/T 8051-2008 Centrifuge Drum Strength Calculation Specifications. The screw rotor (flexible in high speed state) is put under finite element modal analysis, so that the working speed is far from the first-order and the second-order critical speed to avoid the occurrence of resonance at high speed, ensuring the bearing service life and lowering vibration and noise.


    ★ Bubble breaker

    At the acid-sinking section, the high-speed centrifuge will produce a large amount of bubbles in the separation and liquid discharging processes. If the bubble is not broken, it is easy to to take out protein. [ZK Separation] centrifuge is internally set with a bubble breaker, which plays a good role.


    Discharge device for centripetal pump with pressure

    The bubble generated during the draining process of the centrifuge is easy to block the drain pipe, causing the fluctuation in the operating current of the centrifuge. [ZK Separation] centrifuge is internally provided with a discharge device for centrifugal pump with pressure to avoid the supernatant being ejected at high speed. The device is particularly suitable for the condition that the liquid phase is directly input into the next section or the next working condition of equipment after separation. For example, in the protein separating process, the soybean milk after first and second extraction enters the acid precipitation tank, and if this device is used, the intermediate transition tank, the transfer pump, and related pipes and instruments are needless.


    • Sanitation plan (CIP system)

    The centrifuge control system is arranged with a fully automatic cleaning procedure. The multi-step mode of high-speed cleaning→low-speed cleaning (multi-stage)→high-speed multi-level cleaning ensures that it is thoroughly washed per mechanical cleaning. To avoid human factors, a 360° high-pressure cleaning nozzle is used for the hood, the inner cavity of the base, and the outer surface of the drum.


    Commonly used process flow


    III. Parameter table of high-speed centrifuge for protein separation



    Centrifuge model
    mm
    Drum diameter mm

    Length-diameter ratio mm
    rpm
    Speed rpm

    Separation factor
    rpm
    Differential speed rpm
    kW
    Main moter power kW
    kW
    Ancillary motor power kW
    m3/h
    Throughput m3/h
    kg
    Weight kg
    mm
    Boundary dimension mm
    (L× W × H)
    LW250×l025E2504.1500035001~507.5-113~41〜512502500x800x1150
    LW350×l435E3504.1400031361~3515-224-5.55〜825003700x1050x1200
    LW450×l845E4504.1350030871~3430-377.5-1110-1542004300x1150x1450
    LW520×2150E5204.1350035671~3445-5511-1515-2552005100x1250x1600
    LW580×2400E5804.1300029231~3075-9015-18.520-3065005520x1450x1700
    LW650×2600E6504300032671~2890-11018.5-2230-4578006250x2000x1550

    Note: If the liquid phase is discharged by the built-in centrifugal pump with pressure, the overall dimensions differ from the technical table, please contact ZK Separation.


    IV. Soybean product high-speed centrifuge parameter table

    ★ In the industry of soybean products, high-efficiency fully-enclosed high-speed centrifuges are gradually bringing technological innovation in the soybean production line and replacing conventional filter-type equipment. Soybean hulls (similar to medium density) are hard to be removed by common centrifuges. To this end, [ZK Separation] has developed a floating object trap to solve the problem and make the separated soybean milk meet the process production requirements.



    Centrifuge model
    mm
    Drum diameter mm

    Length-diameter ratio mm
    rpm
    Speed rpm

    Separation factor
    rpm
    Differential speed rpm
    kW
    Main moter power kW
    kW
    Ancillary motor power kW
    m3/h
    Throughput m3/h
    kg
    Weight kg

    mm
    Boundary dimension mm

    (L× W × H)

    LW250×l025C2504.1500035001~507.5-113~41〜512502500x800x1150
    LW350×l435C3504.1400031361~3515-124-5.55~825003700x1050x1200
    LW450×l845C4504.1350030871~3430-377.5-1110-1542004300x1150x1450
    LW520×2150C5204.1350035671~3445-5511-1515-2052005100x1250x1600

    Note: The throughput is related to material characteristics;


    Control method:

    ① direct control using an inverter (double-motor double-frequency conversion mode);

    ② PLO+ touch screen control (intelligent control mode);


    Material: AISI321, AISI316, AISI316L SAF2205, etc.


    Safety protection: devices for measuring vibration and temperature, emergency stop button, and measures to prevent faulty operation such as hood not being covered.

    Quality High Speed Horizontal 2 Phase Separation Centrifuge Protein / Soybean Separation for sale
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