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High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

Categories Wire Extruder Machine
Brand Name: Fuchuan
Model Number: FC-500B
Certification: ISO9001:2008
Place of Origin: China JiangSu
MOQ: Negotiation
Price: Negotiable
Payment Terms: T/T, L/C
Supply Ability: 500 sets one year
Delivery Time: 45days
Packaging Details: normal packing
Name: Wire Extruder Machine
Single Wire Dia(mm): Φ0.08~0.45
Stranding Section Area(mm²): 0.05~2.5
Core wire single wire dia(mm): Φ0.5~1.5
Core wire stranding outer dia(mm): Φ1.0~3.0
Application: Bare Copper Wires , Tinned Wires
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    High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

    High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires


    Wire Extruder Machine Characteristics:


    High rotating speed, constant tension from empty to full bobbin, especially for high quality stranding wire; use synchronous belt drive; Change guide wheel to change lay distance, easy to operate.


    Wire Extruder Machine Merits:

    • Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
    • Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
    • Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB
    • Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
    • Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
    • Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
    • Meter counting way: internal meter counter,

    Wire Extruder Machine Main performance parameters

    • Application: cores twister and conductor stranding ,such as bare wire, tinned wire, nickel wire ,silver plated wire,enameled wire,copper clad aluminum,, alloy wire and etc. 1 + 6 can replace twisting with stranding
    • Mono-filament diameter range: mm
    • Twisted wire diameter range: mm
    • Stranded cross-sectional area: mm²
    • Spool specifications: PND
    • Max speed : RPM(Design speed); (different specifications ,different speed )
    • Normal working speed: up to 80% of Max speed
    • Cable laying: mm polish rod bearing type ,rolling lay length and distance can be accurately adjusted
    • Strand lay length: mm
    • Main motor: KW AC motor + inverter
    • Assembly volume: about Kg
    • Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
    • Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
    • Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
    • Machine drive bearings:Japan NSK bearings
    • Timing belt: import from US
    • Spool lifting :¨ Manual lifting ¨ Electric lifting
    • Spindle lubrication: butter lubrication
    • Noise index: about dB
    • Machine size (mm): L × W × H
    • Weight: Kg
    • Painting: RAL5015 light blue (can be customization according to customer requirements)
    • Packing: waterproof simple packaging
    • Direction: left hand machine, i.e, facing to the front door,pay-off on the right (can be customization according to customer requirements)
    • Body and door seal: plastic seal
    • Spindle bearing Seal: Mechanical oil retaining ring
    Equipment ModelFC-500BFC-650B-2FC-800B
    Twisting UsageApply for the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires),double twisting for core wires.
    Single Wire Dia(mm)Φ0.08~0.45Φ0.38~1.7Φ0.38~1.7
    Stranding Section Area(mm²)0.05~2.51.0~161.0~16

    Core wire single wire dia(mm)
    Φ0.5~1.5Φ1.0~4.0Φ1.0~4.0

    Core wire stranding outer dia(mm)
    Φ1.0~3.0Φ2.0~8.0Φ2.0~8.0
    Pitch(mm)6.3-52.3(24 Classes)20-160(34 Classes)23-147(20 Classes)
    Direction of Layoptional for right or left
    Take-up Bobbin(mm)
    Outer dia*bore*outer width
    Φ500*Φ56*375 Φ500*Φ127*375Φ630*Φ56*475 Φ630*Φ127*475Φ800*φ80*600
    Max Rotating Speed(rpm)3000RPM(6000TPM)1600RPM(3200TPM)1600RPM(3200TPM)
    Main motor power5.5KW11KW15KW
    Inverter power5.5KW11KW15KW
    Tension control methodTouch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
    Magnetic powder clutch1.2kgf10kgf10kgf
    Protectionautomatically brake/stop 1)wire inside and outside is broken
    2)the preset length is arrived
    Brake modeElectromagnetic brake
    Traversing methodRolling wire with ring drive units, winding pitch and breadth are adjustable
    Operation modeTouch Screen Operation

    Dimension(mm)
    2680L*1250W*1500H3400L*1600W*1800H4600L*2000W*2000H

    Wire Extruder Machine Mechanical Performance

    • Body structure:

    1.Material: low carbon steel welded together.

    2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

    • Bunching Entry part:

    1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

    2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

    • Spindle:

    1.Material: 40Cr steel forging after quenching and tempering treatment.

    2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

    3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)

    • ¨Aluminum plate / ¨ Rotation Arm

    1.Material:¨ ZL104 / ¨45# steel

    2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

    3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

    • Bow

    1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass

    2.Shape: special appearance, reduce the wind resistance.

    3.Weight tolerance : less than 0.03 grams per pair

    • Transmission part: with imported synchronous belt drive, laying length accurate
    • Wire entry wheel:

    1.Material: # 45 steel finished with heat treatment HRC30-40.

    2.Hard chrome plated on the surface, not easy to wear

    • Spindle housing:

    1.Material: ductile iron QT42-10.

    2.Processing: CNC machine tooling

    3.Accuracy: one processing hole end molding, to ensure concentricity.

    • Spindle bearing lubrication system:

    1.Lubrication method: butter lubrication

    2.Butter Model: LGMT2

    3.Sealing method: mechanical oil retaining ring, keep the machine clean inside

    • Take up:Tensile tension control through the magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep tension constant
    • Cable laying:Special two-way cable laying device, φ mm light rod bearing type,lay length and distance can be accurately adjusted

    DescriptionModelOrigin
    1.Host MotorSIEMENS
    2.InverterINOVANCE
    3.PLC ProgrammerINOVANCE
    4.PLC ExpanderINOVANCE
    5.Touch ScreenWeinview
    6.Electromagnetic BrakeWREZUN
    7.Magnetic ClutchCHAIN TAIL
    8.Spindle Bearings1SETSWEDEN SKF
    Other Bearings1SETJAPAN NSK
    9.Timing Belt1SETUS GATES
    10.Cable Laying DeviceSHANXI Tian Xiang
    11.¨Manual hydraulic pumpTAIWAN SHUNXIN
    ¨Electrical hydraulic pump
    ¨Electrical screw rod+Motor
    12.Tension ControllerTAIWAN
    13.Bow1SET¨Japan SK5 /¨Fiber glass
    14.Body1SETSelf-processing
    15.Spindle2pcsSelf-processing
    16.Aluminum Plate2pcsSelf-processing
    17.Timing Pulley1SETSHANGHAI FENGKE
    18.Bearing Housings1SETSelf-processing
    19.Disc2pcsSelf-processing
    20.Transmission Shaft1pcsSubcontracting
    21.Leading Wheel1SETSelf-processing with hard chrome plating
    22.Wire guide wheel6pcsSelf-processing with hard chrome plating

    • Spare parts sheet
    No.DescriptionModelQtyRemark
    1Spindle guide wheel(with Bearings)1SET 
    2Wire guide wheel(with Bearings)1SET
    3Loops in Bow3pcs 
    4Split plate porcelain ringΦ6.83pcs 
    5Stranded DieClient provide
    6-9Timing belt1pcs 
    10Spool Top sleeveAccording to customer’s reel drawings1SET
    11SKF ButterLGMT2/1

    1

    Bottle

    1KG
    12Grease gun1pcs
    13ToolWith hex wrench, open wrench and etc1SET 
    14Operating instructions1SET
    15Electrical Schematic1SET
    16Inverter manual1pcs

    Quality High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires for sale
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