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Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller

Categories Magnetic Mold Clamping System
Brand Name: QHMAG
Model Number: QEMP-QMCS
Certification: CE, ISO9001
Place of Origin: CN
MOQ: MOQ 1 Set
Price: USD $1,000~$10,000
Payment Terms: L/C, T/T, Western Union, MoneyGram
Supply Ability: 15 Sets Per Month
Delivery Time: 15-45 days, Depends On The Design
Packaging Details: Bracket and Wooden Case
Application: Quick Mold Change System for Injection Molding Machine
Type of Magnets: Electro permanent magnet
Material: Steel, Magnet, Steel,Neodymium,Alnico,magnets
Usage: Molds holding
Quality Guarantee: 1 Year
Voltage: 220v-380v
Safety Factor: 3 Times
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    Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller

    Time Saving Industrial Injection Mould Magnetic Mold Clamping System


    Magnetic template has an absolute advantage in manufacturing, especially in terms of improving productivity

    • Quick change of mold---mold replacement and installation time can be reduced more than 10 times.
    • Magnetic templates are more flexible and can hold round molds, block molds or molds with square mold back planes, while simplifying the crafting process.
    • Improve the efficiency of mold change, reduce labor intensity.
    • Mold replacement and installation time can save more than 90%, which is suitable for the current” batch of small” high- speed competitive era, can achieve the fast and on time delivery, therefore reducing production costs and save production time.
    • Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic template. It is no restriction on mold backplane standardization, expand the scope of mold applications.
    • Magnetic template is the key part of SMED system, it reduces downtime and increase machine productivity.


    Brief Introduction about Magnetic Template

    Magnetic Template for Injection molding machine is designed for the traditional injection molding machine and give solution for long working time on lamping molds, complex operation, and low security. This system uses permanent magnet sucker as fixed template and dynamic template, just by simple actions of magnetization and demagnetization, will fix & change mold, which can indeed change mold in 3 mins. It not only can be installed into the new injection molding machine, as a standard configuration to sell to the terminal customers, but also can modify the existing working injection molding machine. The traditional injection molding machine with magnetic template is improved mold change time to 3 mins but without changing the original structure, it is practical and convenient.


    Application

    The permanent magnet quick change mold system(magnetic template) is used to fix the mold on the injection molding machine.


    Honeycomb Magnetic Plate vs Standard Magnetic Plate


    ComparismHoneycomb Magnetic PlateStandard Magnetic Plate
    Rigidity & StabilityHoneycomb type with double side magnetic suction structure, the magnet of back is stronger, so the mold, magnetic plates, and the backplane of injection molding machine are combined together, which improve the rigidity of the plate, and avoid mutual vibration and offset.Only fix the fastening screws around the plate, can not be fix screws in the middle of plate, so it can not fully guarantee the template avoid deformation when open mold.
    Capacity & VersatilityThickness 37mm, increased the opening stroke, the maximum reduction of the ejector rod and the amount of injection muzzle expansion, better control of plastic temperatureThickness 45mm, the capacity is small, so the mold range is corresponding less than honeycomb magnetic plate.
    Service lifeCreated in a monolithic construction: CNC machined and is completely made in a metal, with no resins, gaskets, screws, brass or other materials. It is extremely reliable: There are no components subject to wear, deformation or thermal expansion.Surface is sealed by resin potting, with aging risk.
    Quality& EfficiencyDouble-sided with magnetic force, the back suction function in the stripping process to maintain the mold stability, to avoid mutual vibration and offset.Single-sided magnetism, the magnetic force in same unit area reduced 10%-15%
    Clamping forceThe honeycomb structure is optimized the inside of magnetic plate, which ensure the rigidity and strength of the magnetic plate itself, as well as the magnetic force can be concentrated in a reasonable layout, so, no matter what size about the mold, the template is with more powerful clamping forceThe ordinary structure clamping force is dispersed and not uniform
    Personnel operationWith LCD remote controller, in use of intelligent password authorization, eliminating the need for key management inconvenience, real-time quantitative feedback status of mold and the all sensors, it is more intuitive

    Mechanical control box, button control, can not quantify the real-time reaction of mold status


    Quick Mold Change System Components


    Standard Configuration
    Magnetic Plate1 SetMoveabla & Fixed side, Upper & Lower side
    Main Control Cabinet1 Set4, 8, 12 Channels.
    Remote Controller1 SetMechanical type and intelligent LCD touch type
    Connecion Cables1 SetControl cable, power cable, Signal cable, etc.
    Accessories1 SetMounting screws, mounting rings, positioning rings
    Optional ConfigurationOptional Functions
    Fall Prevention ChainTemperature DetectionMisalignment Detection
    Die LifterProximity DetectionForce Strength Detection
    Die ArmMagnetic SaturationMagnetic Flux Detection


    Magnetic Plate Technical Parameter


    ItemStandard Magnetic PlateCelluar Magnetic PlateFull-Steel Magnetic Plate
    Pole Size50*50mm70*70mm80*80mm70mm Hexagon50*50mm70mm Hexagon
    Magnetic Strength Unit Area16kgf/cm²16kgf/cm²16kgf/cm²15kgf/cm²15kgf/cm²15kgf/cm²
    Magnetic Strength Per Poles350kgf735kgf980kgf640kgf735kgf640kfg
    Magnetic Plate Thickness35, 45mm50mm52mm37mm37, 47mm48mm
    Magnetic Flux Penetration Depth15mm18mm20mm18mm18mm18mm
    Ejector HoleStandardStandardStandardStandardStandardStandard
    Control SystemMain Contorl CabinetC4C4/ C8C8C4/ C8C4/ C8C4/ C8
    Remote ControllerQRC-A
    QRC-AC
    QRC-A
    QRC-AC
    QRC-A
    QRC-AC
    QRC-A
    QRC-AC
    QRC-A
    QRC-AC
    QRC-A
    QRC-AC
    Max. Working Temperature120℃,150℃
    Standard VoltageAC 220V~480V, 50/60HZ
    Proximity Sensor≤5000KN1pc1pc-1pc1pc1pc
    >5000KN-2pc2pc2pc2pc2pc
    Sensing Distance0.2mm
    Temperature SensorStandard, Detection temperature from 60 to 200 degrees
    Dislocation SensorStandard, Detection accuracy 0.1mm
    Magnetic Saturation SensorStandard, Detect whether the electric current is saturated
    Magnetic Flux SensorOptional, Detect changes in magnetic flux
    Force MeasurementOptional, Detect the strength of the magnetic force
    Surface Seal Material for Both Side of Magnetic PlateSurface Material of Front SideResinResinResinMetalMetalMetal
    Surface Material of Back SideMetalMetalMetalMetalMetalMetal

    Advantages of Magnetic Clamping System



    1. Easy Installation
    It does not require any changes to the molds,no need to change the appearance and structures, no need punch, just fix the magnetic plate by bolts in the rear panel threaded hole or T-slot of the injection molding machine.


    2. High Safety
    The Magnetic quick mold change is controlled by Electro-permanent magnet system which is an electrical pulse activates the system in a second (Magnetization): the mold is held by the natural force of the permanent magnets. The clamping force remains constant even in the absence of a power supply, it is still keep strong and continuously magnetic force when power off and does not disappear or loss by time and temperature factors.


    3. High Efficiency
    Use Magnetic quick mold clamping system can greatly improve the mold change efficiency, drastically reduces mold changeover times (up to 90%) compared to a conventional procedure. QMCS guarantees a uniform mold clamping, that is held using the whole contact surface. Clamping the mold with uniformity allows obtaining good quality parts even with the first molds. The two mold halves are perfectly aligned: friction is minimized, preserving wear of molds and the machine. Generally the mold change and mold clamping only need 3 minutes, large mold change only needs 10 minutes.


    4. Save Space
    The thickness of Magnetic plate is about 37-50mm, space is small. The magnetic quick mold clamping system does not use platens and other pneumatic and hydraulic components,save more space and make all the peripherals of the mold in the injection molding machine are easy for maintenance and operation.


    5. Easy Operation

    Magnetic quick mold clamping system clamps molds of any shape and size with strength. A single operator easily and safely performs the operation, without working inside the machine.


    6) Economical and Practical
    Use Magnetic quick change mold system means eliminating the cost of maintenance and management of brackets, consumables, fasteners.Electricity is only used to fix and release clamping, once the mold is safely held to the correct position, will no longer need to use the electricity. Magnetic chuck application temperature can maximum up to 150°C, machine weight up from 60 tons to 5000 tons.


    Pre-Sale Info Sheet

    Customer Information
    Company NameCompany Address
    Contact PersonE-mail
    TelephoneFax
    Injection Molding Machine Information
    IMM Brand&Model
    Opening ForcekN
    Clamping ForcekN
    Nozzle ForcekN
    Ejector ForcekN
    Mould Capacitymm
    Max temperature of Mould
    Enclose Back- plate Drawing
    Mold Information
    Mold ParameterLength(mm)Width (mm)Height (mm)
    Maximum size of the moldmmmmmm
    Minimum size of the moldmmmmmm
    The max weight of moldkgThe min weight of moldkg
    Diameter of Mold Centering ringmmMold Back-plate Material
    Mold with Insulation boardYES
    No
    Mold with automatic thread demoulding structureYES NO

    FAQ

    1. How can i place an order?
    Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
    For designing or further discussion, it is better to contact us with Skype / email / phone, in case of any delays.


    2. What's the Difference Between Electromagnet and Electro-permanent magnet?
    Both industrial magnets are electrically switched on/off. The main difference lies in 2 points.
    First, electromagnet works on consistent electric power; if cutting off the power supply suddenly, it losses magnetic force. What distinguishes electro-permanent magnet from electromagnet is that the former does not use electricity during working. If cutting off the power, it can remain holding/lifting/gripping/clamping of the load.
    Second, due to continuous power input, electromagnet has heat generation which might affect its workholding effectiveness during machining. Whereas that is no problem to EPM.


    3. How about the warranty ?
    We have 1 year warranty and lifelong maintenance.


    4. What is your terms of delivery?
    We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

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